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Waste incinerator combustion chamber firebrick

waste incinerator combustion chamber firebrick


WWW.HICLOVER.COMWaste Incinerators Auto Roll Air Filters
Nanjing Clover Medical Technology Co.,Ltd.

Tel:  +86-25-8461 0201   

Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  
Items/Model TS10(PLC) TS20(PLC) TS30(PLC) TS50(PLC) TS100(PLC)
Burn Rate (Average) 10 kg/hour 20 kg/hour 30 kg/hour 50 kg/hour 100 kg/hour
Feed Capacity(Average) 20kg 40kg 60kg 100kg 200 kg
Control Mode PLC PLC PLC PLC PLC
Combustion Chamber 100L 210L 330L 560L 1200L
Internal Dimensions 50x50x40cm 65x65x50cm 75x75x60cm 100x80x70cm 120x100x100cm
Secondary Chamber 50L 110L 180L 280L 600L
Smoke Filter Chamber Yes Yes Yes Yes Yes
Feed Mode Manual Manual Manual Manual Manual
Voltage 220V 220V 220V 220V 220V
Power 0.5Kw 0.5Kw 0.5Kw 0.7Kw 0.7Kw
Oil Consumption (kg/hour) 5.4–12.6 7.8–16.3 10.2–20 12.1–24 14–28
Gas Consumption (m3/hour) 6.2–11.4 8–15.7 9.8–20 9.9–26.1 10–32.2
Temperature Monitor Yes Yes Yes Yes Yes
Temperature Protection Yes Yes Yes Yes Yes
Oil Tank 100L 100L 100L 100L 200L
Feed Door 30x30cm 45x40cm 55x50cm 70x55cm 80x60cm
Chimney 3Meter 3Meter 5Meter 5Meter 10Meter
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
1st. Chamber Temperature 800–1000 800–1000 800–1000 800–1000 800–1000
2nd. Chamber Temperature 1000-1200 1000-1200 1000-1200 1000-1200 1000-1200
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Gross Weight 1500kg 2200kg 3000kg 4500kg 6000kg
External Dimensions 140x90x120cm 160x110x130cm 175x120x140cm 230x130x155cm 260x150x180cm

Incinerator Model TS100

Average loading capacity of 1,000 kg/day with maximum loading capacity of 1,200 kg.
Nominal burning rate shall be 100 -140 kg/hr with 8 hour daily operating cycle of ash removal, pre-heat and burn with continuous loading.
Primary power source shall be electricity but capable of using diesel fuel as a supplemental fuel.
The waste incinerators shall be designed for 3 Phase, 380-400 V, 50 Hz electricity supply.
Should have dual combustion chambers with gas temperature achieve 1000 C for retention time at least 2 second,
Have a thermal efficiency of not less than 85%.
All metal surfaces (except combustion chamber internal fittings) shall be either galvanized, enameled, painted or otherwise treated against atmospheric and process induced corrosion.
The incinerator combustion chambers should be designed for easy maintenance of all internal parts including the refractory and insulation. Materials used in the individual parts of the incinerator shall be heat resistance and also be protected against oxidation, corrosion, etc.
Primary and secondary chambers preferably have rounded inside corners to avoid the formation of dead zone or cold pockets.


WWW.HICLOVER.COM|Waste Incinerators |Auto Roll Air Filters

Nanjing Clover Medical Technology Co.,Ltd.

Tel:  +86-25-8461 0201   
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  

The incinerator with “PYROLYTIC” combustion

The incinerator control panel shall have all appropriate audible and visual alarms to ensure safe operation. 
This incinerator with “PYROLYTIC” combustion must have: 
1.A combustion chamber of waste: 
oPerfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load 
oA burner of lighting which the use is limited to the ignition of waste. 
oFrontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory. 
oThe insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
o Composition of the refractory;

Refractory concrete :
. Thickness : ≥100 mm
. Nature: 42% of Al203
Insulate in fibrous panels :
Thickness: ≥75 mm
Nature: Calcium silicate.
Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. 
Plate of combustion in Carborundum, avoiding the fixing of glass and slags

A chamber of post combustion of gases 
oA burner of combustion of gases, 
oA device of injection of air allowing a total recombustion of gases, 
oA device of air inlet of cooling of waste gases, 
oA sheath of evacuation of the gases burnt. 
oCarcass in strong sheet steel with support of connection. 
oComposition of the refractory;
Refractory concrete :
Thickness : ≥150 mm
Nature: 65% of Al203
Insulate in fibrous panel :
Thickness: ≥85 mm
 Nature: Calcium
oBurner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. 
oA secondary injection of air to ensure perfect oxygen content. 

A control box ensuring the complete cycle of combustion. 

Fan: 
oElectro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 
Controls and regulations: 
Control box watertight to dust, including: 

A switch circuit breaker for each engine (ventilators and burners). 
A timer with adjustable temporization for the regulation of each burner. 
A regulator with digital watching for the temperature of combustion. 
A regulator with digital watching for the temperature of post combustion. 
Electric box

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

Process Filtering system: Scruber to be mentionned as optional
Emission Standards Compliance: BS 3316 or équivalent standard

Capacity to treat Plastic: Not less than 40% by weight

The incinerator with “PYROLYTIC” combustion

The incinerator control panel shall have all appropriate audible and visual alarms to ensure safe operation. 
This incinerator with “PYROLYTIC” combustion must have: 
1.A combustion chamber of waste: 
oPerfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load 
oA burner of lighting which the use is limited to the ignition of waste. 
oFrontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory. 
oThe insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
o Composition of the refractory;

Refractory concrete :
. Thickness : ≥100 mm
. Nature: 42% of Al203
Insulate in fibrous panels :
Thickness: ≥75 mm
Nature: Calcium silicate.
Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. 
Plate of combustion in Carborundum, avoiding the fixing of glass and slags

A chamber of post combustion of gases 
oA burner of combustion of gases, 
oA device of injection of air allowing a total recombustion of gases, 
oA device of air inlet of cooling of waste gases, 
oA sheath of evacuation of the gases burnt. 
oCarcass in strong sheet steel with support of connection. 
oComposition of the refractory;
Refractory concrete :
Thickness : ≥150 mm
Nature: 65% of Al203
Insulate in fibrous panel :
Thickness: ≥85 mm
 Nature: Calcium
oBurner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. 
oA secondary injection of air to ensure perfect oxygen content. 

A control box ensuring the complete cycle of combustion. 

Fan: 
oElectro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 
Controls and regulations: 
Control box watertight to dust, including: 

A switch circuit breaker for each engine (ventilators and burners). 
A timer with adjustable temporization for the regulation of each burner. 
A regulator with digital watching for the temperature of combustion. 
A regulator with digital watching for the temperature of post combustion. 
Electric box

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

Process Filtering system: Scruber to be mentionned as optional
Emission Standards Compliance: BS 3316 or équivalent standard

Capacity to treat Plastic: Not less than 40% by weight

Containerized Mobile Incinerator

Containerized Mobile Incinerator(CA Model)
HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.
Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce.

※Main Feature:
— Double Combustion Chamber
— Double Italy Burner
–Burning Rate: 10-100kgs per hour
–Combustion Chamber: 0.1M3-1.2M3
— Mobile Incinerator, Standard shipping containers, Easy to move/transport system
— Free Installation, Pre-installed incinerator, Ideal for camps

YDC Model Small Scale Incinerators

YDC incinerator is latest design for waste treatment, include medical waste, animal cremation and other solid waste. This equipment quality structural for kinds of site, like hospital, environmental department, animal cremation agencies, etc. CLOVER Incinerator supply updated models with dual combustion chamber, mix combustion chamber and smoke filter chamber with refractory lines, and the combustion chamber temperature up to 1200 deg C.

 

Items Specification
YDC Model YD-10C / YD-20C / YD-30C / YD-50C
Main Product List Primary Combustion Chamber
Secondary Combustion Chamber
Mix Combustion Chamber
Smoke Filter Chamber
Incinerator Common Control Case
Stainless Steel Chimney
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel)

 

Items/Model YD-10C YD-20C YD-30C YD-50C
Burning Rate (kgs/Hour) 10 kgs/Hr. 20 kgs/Hr. 30 kgs/Hr. 50 kgs/Hr.
Feed Capacity (kgs) 40 kgs 40 kgs 50 kgs 80 kgs
Equipment Weight 2100 kgs 2100 kgs 2300 kgs 2500 kgs
Primary Chamber (Liters) 200 200 250 400
Secondary Chamber (Liters) 140 140 140 140
External Dimensions (cm) 170x140x160 170x140x160 170x140x190 180x160x200
Internal Dimensions (cm) 55x55x65 55x55x65 55x55x85 70x70x85
Oil Tank(Liters) 50 100 100 150
Door Opening (cm) 38 x 48 38 x 48 38 x 48 45×55
Chimney (M) 5 5 5 5
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES
1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chamber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃

 

 

YD Model Waste Incinerators

YD Model incinerators include YD model and YDC moel, burning rate from 10-600kgs per hour. Heavy duty combustion chamber and up to 600kgs per hour capacity.Secondary Chamber & Mix-Combustion Chamber. Residency time 2.0 sec. in post combustion chamber. Virtually smoke and smell free.Smoke Filter Chamber with filter brick , Virtually smoke and smell free after burning.Italy original oil or gas burner, quality reliable. It suit for diesel oil, natural gas, LPG gas.User guider, full installation and operation document for customer.

 

Items Specification
YD Model YD-30 / YD-50 / YD-100 / YD-150 / YD-200 / YD-300 / YD-500 / YD-600
Main Product List Primary Combustion Chamber
Secondary Combustion Chamber
Mix Combustion Chamber
Smoke Filter Chamber
Incinerator Common Control Case
Stainless Steel Chimney
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel)

 

Items/Model YD-30 YD-50 YD-100 YD-150
Burning Rate (kgs/Hour) 30 kgs/Hr. 50 kgs/Hr. 100 kgs/Hr. 150 kgs/Hr.
Feed Capacity (kgs) 60 kgs 150 kgs 200 kgs 300 kgs
Equipment Weight 2300 kgs 4000 kgs 5300 kgs 7000 kgs
Primary Chamber (Liters) 360 900 1200 1500
Secondary Chamber (Liters) 200 200 500 500
External Dimensions (cm) 145x90x175 200x160x230 220x180x360 240x170x380
Internal Dimensions (cm) 100x60x60 120x90x85 130x100x90 150x100x96
Oil Tank(Liters) 200 300 300 300
Door Opening (cm) 48 x 60 62 x 80 55 x 80 59 x 81
Chimney (M) 5 5 10 10
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES
1st. Chmaber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chmaber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃

 

Items/Model YD-200 YD-300 YD-500 YD-600
Burning Rate (kgs/Hour) 200 kgs/Hr. 300 kgs/Hr. 500 kgs/Hr. 600 kgs/Hr.
Feed Capacity (kgs) 400 kgs 500 kgs 800 kgs 1100 kgs
Equipment Weight 7600 kgs 8300 kgs 13000 kgs 16500 kgs
Primary Chamber (Liters) 2000 2400 4000 5500
Secondary Chamber (Liters) 500 1200 1500 1500
External Dimensions (cm) 270 x 185 x 380 260x220x420 320x220x460 360 x 220 x 475
Internal Dimensions (cm) 180 x 115 x 96 220x110x100 257x147x108 300 x 147 x 125
Oil Tank(Liters) 300 500 500 500
Door Opening (cm) 59 x 81 90 x 110 108 x 128 108 x 128
Chimney (M) 10 10 14 14
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES
1st. Chmaber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chmaber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃

 

TS Model Waste Incinerator

PLC( Programmable Logic Controller), Intelligent and Automatic operation. Set combuston time according to different waste material and incinerator stop combustion itself. Set temperature protection parameter, if the temperature overheat, incinerator stop combustion itself.Double combustion chamber, Residency time 2.0 sec. in secondary combustion chamber. Virtually smoke and smell free.Smoke Filter Chamber with filter brick , Virtually smoke and smell free after burning.Italy original oil or gas burner, quality reliable. It suit for diesel oil, natural gas, LPG gas.User guider, full installation and operation document for customer.

 

Items Specification
Model TS10(PLC) / TS20(PLC) / TS30(PLC) / TS50(PLC) / TS100(PLC)
Main Product List Double Combustion Chamber
Smoke Filter Chamber
PLC Mode Control Case
Stainless Steel Chimney
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel)

 

Items/Model TS10(PLC) TS20(PLC) TS30(PLC) TS50(PLC) TS100(PLC)
Burn Rate 10 kg/hour 20 kg/hour 30 kg/hour 50 kg/hour 100 kg/hour
Feed Capacity 20kg 40kg 60kg 100kg 200 kg
Control Mode PLC PLC PLC PLC PLC
Combustion Chamber 100L 210L 330L 560L 1200L
Internal Dimensions 50x50x40cm 65x65x50cm 75x75x60cm 100x80x70cm 120x100x100cm
Secondary Chamber 50L 110L 180L 280L 600L
Smoke Filter Chamber Yes Yes Yes Yes Yes
Feed Mode Manual Manual Manual Manual Manual
Voltage 220V 220V 220V 220V 220V
Power 0.5Kw 0.5Kw 0.5Kw 0.7Kw 0.7Kw
Oil Consumption (kg/hour) 5.4–12.6 7.8–16.3 10.2–20 12.1–24 14–28
Gas Consumption (m3/hour) 6.2–11.4 8–15.7 9.8–20 9.9–26.1 10–32.2
Temperature Monitor Yes Yes Yes Yes Yes
Temperature Protection Yes Yes Yes Yes Yes
Oil Tank 100L 100L 100L 100L 200L
Feed Door 30x30cm 45x40cm 55x50cm 70x55cm 80x60cm
Chimney 3Meter 3Meter 5Meter 5Meter 10Meter
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chamber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Gross Weight 1500kg 2200kg 3000kg 4500kg 6000kg
External Dimensions 140x90x120cm 160x110x130cm 175x120x140cm 230x130x155cm 260x150x180cm